Sega Saturn Mod Chip
From WikiTechia
Sega Saturn Mod-chip installation (Source: http://www.racketboy.com/retro/2005/01/sega-saturn-mod-chip-installation.html)
I’ve had a handful of people asking me for a good set of intstruction on how to install the Sega Saturn mod chips that I sell.
I’m not responsible for any damage you may do to your Saturn by performing this modification. There isn’t much to worry about, but I just don’t want anybody mad at me :) Thanks to Jess Ragan for his help in creating this guide!
What You Need
* A model 2 (32-pin - usually round-buttoned) Saturn * One Saturn mod chip * A soldering iron (here’s a new-to-soldering guide) * Possibly some extra wire (see step #2) * Transparent tape/Scotch tape * Scissors * Phillips head screwdriver with a long thin neck that can reach the Saturn’s case screws. * A copy of a Saturn game for testing purposes. * A nail file or something similar (may only need this if chip does not fit snugly)
Step 1 - Preparation
* Keep your chip safe by leaving it in the anti-static bag that I ship them in. * Unplug your Saturn * Turn your Saturn upside down on a table * Remove the Saturn’s case screws * Put the screws in a safe place * Turn the Saturn right side up.
Step 2 - Install Chip and Hook-up Lens Cable
* Look at the twisted white ribbon cable running from the center of the system to the shiny metal box on the right hand side. * Part of the ribbon will be taped to this metal box. * First peel the tape off the metal box, then gently unplug the right end of the ribbon cable. * Take this end of the cable and plug it into the connector on the modchip as pointed out below. * Plug the chip itself into the plug where the lens cable was. * If the chip does not plug in easily, you may need to file down the side edges of the plug in order to give it a better fit.
Step 3 - Getting Link Cables Layed Out
* Below you can see the linking (soldering) points of the two cables from the IC chip towards the motherboad. * You can also see how the lens cable is to hooked up to the chip. * A close-up shot of both solder points follows in the next steps. * You may need to add some extra wire to extend the link cables’ reach across the machine.
Step 4 - Connect the Power Link Cable
* The small wire soldered into the left side of the mod chip is called a jumper cable * Attach this jumper cable to the Saturn to power the chip * On the left side of the Saturn, there are four metal pins in a vertical row * Take the end of the jumper cable and plug it into the second pin from the top (on the back of the unit) even if you see 5 pins instead of 4. (It’s the one marked 5VA — if one does not work, try the other). * Below is a close-up of where to solder the power cable (red) * Please note the power wire MUST solder to the power socket directly!
Step 5 - Connect the Signal Link Cable There are two ways to do this step:
* The original way was to solder the signal (blue) wire to pin 14 of the 32-pin chip. * To make this easier, put 2 pieces of thin cardboard surrounding and isolated the 14th pin * Then you soldered to the 14th pin very easily, ignoring the other pins * Below is close-up of where to solder the Signal cable (blue)
OR
* You can get rid of the signal cable altogether and link the signal point to point B with a bit of solder instead of linking to pin 14 of the 32-pin chip. * This experiment has been detailed at this thread at SegaXtreme
Step 6: Finishing Up
* Take a few pieces of tape and lay them over the ribbon that’s hanging over the chip * Tape it down onto the shiny metal box so the ribbon and tape hold the chip in place. * Secure the ribbon with a few more pieces of tape, because you never can be too sure. * Before you put the case back onto the Saturn, make sure everything is ready to run. * Are the connections tight? * Is the mod chip taped down well? * Once everything looks good, re-assemble your Saturn case.
Testing
* Set your Saturn back up, plug in the controllers * hook it up to your television set * Put a burned backup CD into the Saturn and turn the system on * The disc should play just like a real Saturn game. * If not, you’ll need to open the Saturn again and see what you did wrong.
Additional Links: Saturn Modchip Troubleshooting Guide Soldering Guide

